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The science behindPoroSil™.

A porous silicon–carbon architecture engineered to capture silicon’s huge capacity — without the swelling, cracking and fading that have held it back.

1,350 mAh/g capacity5 patents10+ years of R&D

The silicon challenge

Silicon stores more.It also moves more.

Silicon can hold far more lithium than graphite — but it swells dramatically as it charges. Left unmanaged, that movement fractures particles, breaks conductive pathways and makes performance fade fast.

372mAh/gConventional graphite anode
1,350mAh/gPoroSil™ Si–C composite
3.6×More capacity than graphite

Conventional silicon

Cracks & loses contact

Volume change shatters particles cycle after cycle.

PoroSil™ particle

Expands into its own pores

Internal space absorbs swelling — the particle stays intact.

How PoroSil™ works

Three engineering steps.One stable particle.

Cellark’s proprietary route turns ordinary silicon into a structured composite that is built to survive repeated charge and discharge.

STEP 01 · STRUCTURE

Create internal space

Selective processing forms a porous, micron-scale silicon structure. The pores give each particle built-in room to accommodate lithiation-driven expansion — so it swells inward instead of cracking.

  • Porous silicon
  • Controlled expansion
  • Micron-scale
STEP 02 · SURFACE

Stabilise the surface

Cellark’s proprietary surface treatment is designed to limit unwanted side reactions with the electrolyte and preserve particle integrity over many cycles.

  • Proprietary treatment
  • Fewer side reactions
  • Particle integrity
STEP 03 · CONDUCTIVITY

Build a carbon network

A carbon-coated composite architecture keeps electrons flowing between particles, maintaining reliable particle-to-particle conductivity through repeated charge and discharge.

  • Carbon coating
  • Reliable conductivity
  • Long cycle life

Reported performance

A practical stepbeyond graphite.

PoroSil™ raises usable anode capacity while staying compatible with established lithium-ion manufacturing — even a modest blend makes a measurable difference.

Specific capacitymAh/g
Conventional graphite0mAh/g
Blended anode (10% PoroSil™)0mAh/g
PoroSil™ composite0mAh/g
≈ 3.6× the capacity of graphite
+0%Anode capacity with a 10% PoroSil™ blend (vs 350 mAh/g graphite)
≈5–7%Estimated cell-level energy-density gain
≈0Wh/$Incremental active-material energy per added dollar
Up to 0%Cell-level energy potential
Up to 2×
Rate capability observed versus a graphite-only anode — designed for faster charge acceptance and more margin against lithium plating.Cellark laboratory result · full-cell validation required

Illustrative calculation — not cell-test data. Assumes 10 wt% PoroSil™ at 1,350 mAh/g and $25/kg; graphite at 350 mAh/g and $8/kg; NMC cathode at 200 mAh/g and $25/kg; 3.7 V nominal voltage and 1.1 N/P ratio. Actual results depend on cell chemistry, design and operating conditions.

Technical snapshot

Designed for evaluation.Ready for dialogue.

Start with the public product snapshot, then work directly with Cellark on grade selection, electrode recipes and validation conditions.

Request Technical Data
PoroSilTMProduct data
Product
PoroSil™ Si–C composite
Format
Micron-scale anode powder
Reported capacity
1,350 mAh/g
Cell-level potential
Up to 30% higher energy density
Manufacturing status
Pilot-scale sampling
Technical package
TDS, test data & integration support

Manufacturing

Built to scale.Ready for growth.

Our process begins with accessible silicon-alloy feedstock and uses a proprietary route to form, stabilise and integrate porous silicon with carbon.

Silicon alloy feedstock processing01

Silicon Alloy Feedstock

Accessible silicon-alloy input selected for scalable processing.

Filter press for selective leaching02

Selective Leaching

Controlled removal forms the porous silicon architecture.

Furnace for surface stabilisation03

Surface Stabilisation

Proprietary conditioning prepares silicon for battery use.

Reactor for carbon integration04

Carbon Integration

Composite formation supports conductivity and cycling.

Pilot plant & R&D lab

Pilot-scale production.Commercial ambition.

From advanced characterisation to cell assembly, our in-house facilities take PoroSil™ from lab-scale science to pilot-scale material for qualified partners.

Cellark Si anode production pilot plant team
Pilot PlantSi Anode Production Pilot Plant
Pilot plant reactor and team
ProductionPilot reactor line
ZEISS scanning electron microscope
CharacterisationElectron microscopy (SEM)
Glove box for cell assembly
Cell AssemblyInert-atmosphere glove box
Electrode coating machine
ElectrodesElectrode coating
Laboratory testing
R&D LabMaterials testing & analysis
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